Your end-to-end partner
Turn-Key Manufacturing at Hellbender:
Scalable, High-Precision Production for AIoT and Robotics
For companies developing AI-enabled IoT and robotics systems, finding a manufacturing partner capable of delivering quality, scale, and speed is critical. Hellbender offers a fully integrated, turn-key manufacturing solution tailored to the unique challenges of advanced AI hardware. Our USA-based facilities combine cutting-edge automation, specialized production capabilities, and a commitment to quality that ensures each product is ready for high-stakes deployment.
Robotic & Cobotic Manufacturing:
Maximizing Efficiency and Consistency
Advanced Automation for Precision and Scalability
- Robotic Work Cells: Our manufacturing floor utilizes a combination of robotic and cobotic work cells that optimize efficiency and consistency, surpassing traditional human labor in both speed and accuracy.
- Achieve cost-effective scalability through automated production that reduces labor costs while maintaining exceptional quality, ideal for high-mix, low-to-medium volume production.
Rapid Deployment of Robotic Systems
- Quick Setup for New Production Lines: With our streamlined setup, Hellbender can deploy and calibrate new robotic stations in a matter of days, not weeks.
- Reduce time-to-market with flexible manufacturing cells that can quickly adapt to new product lines, allowing clients to launch products faster and adjust for demand spikes without delay.
In-House PCB and Component Assembly:
Total Control Over Production Quality
High-Speed PCB Assembly in a Controlled Environment
- ISO-Certified Clean Room Assembly: Hellbender’s PCB production facility operates in an ISO Class 7 clean room, which reduces foreign object debris (FOD) and minimizes contamination, ensuring the highest levels of quality.
- Increase reliability and reduce defect rates with our clean room PCB assembly, which includes automated optical inspection and solder paste verification for precise, error-free component placement.
Optical Calibration and Lens Assembly for AI Vision Systems
- Precision Lens and Imager Calibration: Our specialized imaging assembly capabilities include UV cure and anoxic epoxy staking, as well as complex lens distortion calibration for multi-camera systems.
- Achieve superior image fidelity and alignment with Hellbender’s meticulous calibration and focus-scoring processes, essential for applications that rely on high-quality vision data, such as autonomous systems or industrial inspection.
Quality Assurance and Compliance:
Ensuring Reliability in Every Product
Rigorous Quality Control Processes
- Automated Inspections and Environmental Testing: Each product undergoes thorough quality checks, including automated optical inspection, broad temperature/humidity testing, and RF testing. This attention to detail ensures that each unit meets stringent quality standards.
- Minimize field failures and extend product lifecycle with Hellbender’s robust quality assurance practices, which catch and correct issues early, protecting your brand and customer satisfaction.
Industry-Standard Compliance for High-Stakes Applications
- ISO 9001:2015 and AS9100D Certifications: Hellbender’s facilities adhere to industry-recognized certifications, making us a trusted partner for sectors with stringent quality requirements, including defense, aerospace, and medical technology.
- Ensure regulatory compliance and secure supply chain reliability by working with a certified manufacturer equipped to handle the exacting standards required in critical industries.
Long-Term Production and Product Lifecycle Support:
A Partner for Growth
Scalable Production Solutions for Any Volume
- Flexible Manufacturing Capacity: Hellbender supports production runs ranging from low-volume prototyping to high-volume commercial manufacturing, with the ability to scale output as needed.
- Adapt seamlessly to evolving demand with a manufacturing partner that can grow with your business, offering both agility and long-term production stability.
Comprehensive Lifecycle Management and Aftermarket Support
- End-to-End Support: Our turn-key manufacturing doesn’t end with production; Hellbender provides lifecycle management, including redesign for cost reduction, aftermarket support, and product updates.
- Extend product value and adaptability with lifecycle management services that protect your investment, allowing products to evolve alongside market needs and new technological advancements.
Cybersecurity and Data Protection: Safeguarding Your Innovations
CMMC (Cybersecurity Maturity Model Certification) Level 3 Readiness
- Data Security for Sensitive Projects: As part of our commitment to protecting client IP, Hellbender has implemented CMMC practices, ensuring that data security protocols meet federal standards.
- Protect proprietary data and ensure confidentiality with a manufacturing partner prepared to manage projects requiring strict cybersecurity measures, ideal for defense and highly regulated industries.
Made in the USA:
Precision Manufacturing with Domestic Excellence
High-Quality, USA-Based Production
- American Manufacturing Facility: Hellbender proudly designs and manufactures all camera systems and AI Vision hardware in our state-of-the-art, USA-based facility. By keeping production domestic, we ensure stringent quality control, faster turnaround, and greater flexibility to meet client needs.
- Strengthen your supply chain and reduce lead times by partnering with a USA-based manufacturer that can respond rapidly to design changes, address supply chain challenges, and ensure consistent product quality.
Enhanced Security and Compliance with Domestic Production
- Secure and Compliant: Our domestic production aligns with federal standards, making Hellbender an ideal partner for clients in defense, aerospace, and other industries that require high security and regulatory compliance.
- Support U.S. industry and maintain stringent security protocols with a manufacturing partner committed to upholding quality and compliance standards, while contributing to the growth of American manufacturing.
Manufacturing in the U.S. enables Hellbender to provide responsive service, maintain quality control at every step, and offer peace of mind to clients who value secure and reliable supply chains. Our commitment to domestic excellence ensures each product meets the highest standards, from initial design through full-scale production.
Hellbender’s turn-key manufacturing combines speed, precision, and flexibility to meet the needs of today’s AIoT and robotics innovators. Our commitment to quality, automation, and secure, scalable production allows clients to bring complex hardware solutions to market confidently. Partner with Hellbender to streamline your production pipeline, reduce time-to-market, and scale efficiently, knowing every unit is built with precision and reliability.
